Maintenance Services

Composite Hose Assemblies:

• Hose assembly inspections at site
• Hose Crimping
• Testing and periodic certifications of existing hoses at site
• Hose Tagging With Traceable ID Codes

Hydraulic Systems & Components:

• Maintenance of Complete Hydraulic System 24/7
• Cylinders Repair & Overhaul
• Pumps Repair & Overhaul
• Power Pack Repairs & Refurbishment
• Oil Filtration, System Flushing, Certification & Testing

Project Engineering & Construction Business:

Crystal Tech has a wide experience in executing both Green field and Brown field projects in oil & Gas industries, petrochemical refineries and ferrous and non-ferrous industries. With an excellent track record of safe working in an operating plant, Crystal Tech has supported various CAPEX and OPEX projects to end users and OEM equipment and system suppliers in site services and integration with existing system.

Procurement Services:

Crystal Tech is a registered procurement support company for various Industries and PDO Operating companies. We have an excellent data base and experienced engineers , who can source , Spare parts, Hard to find replacement parts, project related requirements of Mechanical, electrical, instrumentation and IT related hardware from around the globe. Besides Crystal Tech is also authorized distributors / channel partners for various principals and can source items with an extremely short turnaround time.

Metal rack with set of wrench spanners tools

Maintenance Services:

Every major infrastructure projects will have varied maintenance requirements of the Predictive and Preventive nature. Crystal Tech, supports these requirement with onsite support. To provide effective services, the company has designed and configured its own 40 feet ISO container based MOBILE workshop, with a “ PRECISION MACHINING CONTAINER” complete with a heavy duty lathe, and related machine shop tools, to carry out onsite machining works, with highly experienced Lathe operators / Machinist. Besides Crystal Tech also has a 40 feet ISO container, equipped with all required tools for Annual maintenance works. These activities are also supported with Crystal Tech owned scaffolding material covering 1200 m3 of work area.

Piping and Steel fabrication Services:

Crystal Tech has a fully integrated piping and steel structure fabrication facility and can handle jobs of large volume. The facility is with Gantry crane with 10 ton lifting capacity, shot blasting facility and qualified fitters/ fabricators to welders with 6G certification. ASNT certified NDT QC engineers of Crystal Tech ensure required quality. The facility can handle both High pressure CS and SS jobs. Crystal Tech is also capable of fabricating a complete skid, starting from developing system design, P&I, procurement, fabrication, testing and site installation and integration.

Worker is controlling a process of rail cutting at busy metal factory.

Trading Services Oil & Gas sector and Utilities:

• Industrial equipment supplies
• Aviation tools and tackles
• Construction tools and tackles
• Secondary safety equipment’s sales
• Valves and fittings
• Electrical items
• Instruments

Local representative for the Facom and Proto tools

• World-class materials
• Precision engineered
• Reliability
• Industrial tools

Three people discussing a plan at a factory

Process Plant Maintenance Services/ Power plant, Oil and Gas Services vertical:

The key area and support includes:

• In situ Hydraulic oil / piping flushing services with Crystal Tech owned flushing skid
• Rotating equipment dismantling / installation, alignment checks.
• Gear box overhauling
• Piping component modification/ hydro test
• Hot tapping works and piping tie in works
• Electrical works modifications
• Process instrument installation/ calibration
• Static equipment overhaul services during planned turnaround/ shutdown
• Heat exchanger tube cleaning/ filter element replacement
• In situ equipment painting services
• Insulation / cladding services
• Scaffolding installation services
• Power plant, Refinery equipment/ Exploration side skids mechanical, Electrical and instrumentation
• maintenance/ shutdown services
• Hoses testing and periodic re certification

Man, an electrical technician working in a switchboard with fuses. Installation and connection of electrical equipment. Professional uses a tablet.

Electrical works:

• Sizing of switchgear, transformer, cables, selection of equipment, site installation, testing and commissioning works
• Selection, supply installation of hazardous classification Electrical equipment
• Electrical ARC flash PPE selection and supply of items.
• New PLC systems/ PLC/ SCADA augmentation works in existing PLC systems
• Electrical equipment Maintenance works: Periodic maintenance of switchgear, relay testing, reverification of protection settings, trip circuit verifications, functional checks
• Transformer: overhaul, oil filtration, Gas Analysis, repairs of transformer and associated equipment

Instrumentation works:

• Pipe line instrumentation
• Tank gauging systems Process equipment installation,
• Process plants PLC integrator
• Site services for DCS/ ESD process companies for installations and commissioning supports
• Tank gauging instrumentation
• Fire and Gas instrumentation
• Flow Measurement skids
• Interfacing engineering/ implementation of various different Instrumentations systems with all communication protocols
• Process control and Safety systems

Fire Alarm and Fire fighting systems Installation and maintenance :

Crystal Tech supports in providing services for fire fighting system upgrade, periodic testing and supply of components / replacement parts and includes the following

• Fire Alarm System
• Fire Pump System
• Hydrant and sprinkler System
• Fire Hose Reel and accessories

Process Plant Data, IT & ELV Systems vertical:

Crystal Tech with its excellent engineering background, is offering process improvement and monitoring solutions along with reputed solutions / software developers, and supports in hardware sourcing, panel assembly , FAT and carries out site installation work and hookup with existing plant control system. The Business focus of Crystal Tech includes:

Sets of cooling towers in data center building.

Multi-Vendor Support :

• Server Support / warranty services
• Data center/ storage solutions
• Pen testing / Network Support
• Server cabinets, Software and Hardware solutions
• Structure Cabling Solution
• Switching & Wi-Fi System
• CCTV and Access Control System

Developed by: TIVR TECH